MANDREL AND WIPER DIE SELECTION CHART

This chart is your guide to determining when a Mandrill or Wiper die is generally required, plus the mandrel type and number of ball recommended for high quality Wrinkle free bends

KEY TO CHART

 

 

Tooling Identification:

RP = Regular Pitch

CP = Close Pitch

UCP = Ultra Close Pitch

P = Plug Mandrel

F = Form Mandrel

M = Ball Mandrel

Figure - Number of Balls on Mandrel

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Example: To bend 76 O.D. Tube with 1.6 mm Wll Thick on 114C. L. Radius

 

Read down to closest Wall Factor (50). Across to Third Column (1.5D) Answer.

 

OR : Close Pitch - Three ball Mandrel with Wiper Die

 

 

 

CENTERLINE RADIUS TO O. D. FACTOR (D of bend)

Wall Factor

1D

1.25D

1.5D

2D

2.5D

3D

4D

5D

10

F

F

F

F

P

P

 

 

15

RP-M1W

RP-M1W

M1

M1

P

P

 

 

20

RP-M2W

RP-M1W

RP-M1W

M1

F

F

P

 

25

RP-M3W

RP-M2W

RP-M1W

RP-M1W

M1

F

F

 

30

RP-M3W

RP-M3W

RP-M2W

RP-M2W

RP-M1W

M1

F

F

35

RP-M3W

RP-M3W

RP-M3W

RP-M2W

RP-M2W

RP-M2W

M2

M1

40

RP-M4W

RP-M3W

RP-M3W

RP-M3W

RP-M3W

RP-M3W

RP-M2W

M2

45

RP-M4W

RP-M3W

RP-M3W

RP-M3W

RP-M3W

RP-M3W

RP-M2W

RP-M2W

50

CP-M4W

CP-M4W

CP-M4W

CP-M3W

RP-M3W

RP-M3W

RP-M2W

RP-M2W

60

CP-M4W

CP-M4W

CP-M4W

CP-M3W

CP-M3W

RP-M3W

RP-M2W

RP-M2W

70

CP-M5W

CP-M5W

CP-M5W

CP-M4W

CP-M4W

CP-M3W

RP-M3W

RP-M3W

80

CP-M5W

CP-M5W

CP-M5W

CP-M5W

CP-M4W

CP-M3W

RP-M3W

RP-M3W

90

UCP-M5W

UCP-M5W

UCP-M5W

CP-M5W

CP-M3W

CP-M3W

RP-M3W

RP-M3W

100

UCP-M6W

UCP-M6W

UCP-M6W

UCP-M6W

UCP-M6W

UCP-M5W

CP-M4W

CP-M4W

125

 

CAUTION : BETTER CALL SIDDHIVINAYAK ENGINEERING

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UCP-M6W

UCP-M6W

UCP-M5W

CP-M5W

CP-M4W

CP-M4W

150

 

UCP-M8W

UCP-M6W

UCP-M6W

UCP-M5W

CP-M4W

175

 

UCP-M8W

UCP-M7W

UCP-M6W

CP-M6W

200

UCP-M9W

UCP-M9W

UCP-M8W

CP-M8W